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一、優(yōu)化生物質(zhì)氣預處理技術
1、 Optimizing biomass gas pretreatment technology
生物質(zhì)氣的品質(zhì)對發(fā)電機組的能源轉(zhuǎn)化率有著基礎性影響。生物質(zhì)氣中常含有硫化氫、焦油、顆粒物等雜質(zhì),這些雜質(zhì)不僅會降低燃燒效率,還可能對發(fā)動機部件造成腐蝕和磨損。因此,高效的預處理工藝是提升能源轉(zhuǎn)化率的關鍵第一步。
The quality of biomass gas has a fundamental impact on the energy conversion rate of power generation units. Biomass gas often contains impurities such as hydrogen sulfide, tar, and particulate matter, which not only reduce combustion efficiency but may also cause corrosion and wear to engine components. Therefore, an efficient pretreatment process is the key first step in improving energy conversion efficiency.
在脫硫環(huán)節(jié),可采用干法脫硫與濕法脫硫相結(jié)合的復合脫硫技術。干法脫硫利用氧化鐵、活性炭等吸附劑與硫化氫發(fā)生化學反應,將其脫除,具有操作簡單、成本低的優(yōu)點;濕法脫硫則通過堿性溶液吸收硫化氫,脫硫效率高,能深度凈化氣體。兩者結(jié)合,可將生物質(zhì)氣中的硫化氫含量降至極低水平,減少對后續(xù)燃燒和發(fā)電設備的損害。
In the desulfurization process, a composite desulfurization technology combining dry desulfurization and wet desulfurization can be used. Dry desulfurization utilizes adsorbents such as iron oxide and activated carbon to chemically react with hydrogen sulfide to remove it, which has the advantages of simple operation and low cost; Wet desulfurization absorbs hydrogen sulfide through alkaline solution, with high desulfurization efficiency and deep gas purification. By combining the two, the hydrogen sulfide content in biomass gas can be reduced to an extremely low level, reducing damage to subsequent combustion and power generation equipment.
對于焦油的處理,熱裂解和催化裂解技術是較為有效的手段。熱裂解是在高溫條件下,使焦油分子分解為小分子氣體;催化裂解則是在催化劑的作用下,加速焦油的分解反應,降低焦油含量。經(jīng)過高效焦油處理的生物質(zhì)氣,能在燃燒過程中更充分地釋放能量,減少積碳和堵塞問題,從而提高發(fā)電機組的能源轉(zhuǎn)化率。
Thermal cracking and catalytic cracking techniques are relatively effective means for the treatment of tar. Thermal cracking is the process of breaking down tar molecules into small molecule gases under high temperature conditions; Catalytic cracking is the process of accelerating the decomposition reaction of tar and reducing tar content under the action of a catalyst. Biomass gas treated with efficient tar can more fully release energy during combustion, reduce carbon deposition and blockage problems, thereby improving the energy conversion rate of power generation units.
此外,去除生物質(zhì)氣中的顆粒物同樣重要。采用多級過濾裝置,如旋風分離器、布袋除塵器等,可有效分離不同粒徑的顆粒物,保證進入發(fā)電機組的生物質(zhì)氣清潔純凈,為高效發(fā)電創(chuàng)造良好條件。
In addition, removing particulate matter from biomass gas is equally important. Adopting multi-stage filtration devices such as cyclone separators, bag filters, etc., can effectively separate particles of different sizes, ensuring the cleanliness and purity of biomass gas entering the generator set, and creating favorable conditions for efficient power generation.
二、升級發(fā)電機組核心部件
2、 Upgrade the core components of the generator set
發(fā)電機組的核心部件,如發(fā)動機、發(fā)電機等,其性能直接決定了能源轉(zhuǎn)化效率。對這些部件進行技術升級和優(yōu)化,是提高能源轉(zhuǎn)化率的重要途徑。
The core components of a generator set, such as the engine and generator, directly determine the energy conversion efficiency based on their performance. Upgrading and optimizing the technology of these components is an important way to improve energy conversion efficiency.
在發(fā)動機方面,采用先進的燃燒技術能夠顯著提升燃燒效率。例如,高壓共軌燃油噴射技術可將燃油以更高的壓力噴射到氣缸內(nèi),實現(xiàn)更精細的霧化,使燃油與空氣更充分地混合,促進燃燒過程的完全性。同時,優(yōu)化發(fā)動機的進氣系統(tǒng),采用渦輪增壓或機械增壓技術,增加進氣量,提高發(fā)動機的充量系數(shù),也能有效提升燃燒效率。此外,改進發(fā)動機的燃燒室設計,通過優(yōu)化燃燒室形狀和結(jié)構,使燃燒更均勻、更充分,減少熱量損失,進一步提高能源轉(zhuǎn)化率。
In terms of engines, adopting advanced combustion technology can significantly improve combustion efficiency. For example, high-pressure common rail fuel injection technology can inject fuel into the cylinder at a higher pressure, achieving finer atomization, allowing fuel to mix more thoroughly with air, and promoting the completeness of the combustion process. At the same time, optimizing the engine's intake system, using turbocharging or mechanical supercharging technology, increasing the intake volume, and improving the engine's charge factor can also effectively improve combustion efficiency. In addition, improving the combustion chamber design of the engine by optimizing the shape and structure of the combustion chamber, making combustion more uniform and sufficient, reducing heat loss, and further improving energy conversion efficiency.
發(fā)電機的選擇和優(yōu)化同樣關鍵。采用高效的永磁同步發(fā)電機,相比傳統(tǒng)的勵磁發(fā)電機,具有更高的發(fā)電效率、更低的損耗和更小的體積。永磁同步發(fā)電機利用永磁體產(chǎn)生磁場,無需額外的勵磁電流,減少了勵磁損耗,提高了發(fā)電效率。同時,對發(fā)電機的冷卻系統(tǒng)進行優(yōu)化,確保其在高效運行溫度范圍內(nèi)工作,避免因過熱導致的性能下降,也有助于提升整體能源轉(zhuǎn)化率。
The selection and optimization of generators are equally crucial. Adopting an efficient permanent magnet synchronous generator, it has higher power generation efficiency, lower losses, and smaller size compared to traditional excitation generators. Permanent magnet synchronous generators use permanent magnets to generate a magnetic field, without the need for additional excitation current, reducing excitation losses and improving power generation efficiency. At the same time, optimizing the cooling system of the generator to ensure it operates within an efficient operating temperature range, avoiding performance degradation caused by overheating, and also helping to improve overall energy conversion efficiency.
三、智能化運行與控制
3、 Intelligent operation and control
實現(xiàn)生物質(zhì)氣發(fā)電機組的智能化運行與控制,能夠根據(jù)不同的工況實時調(diào)整運行參數(shù),使發(fā)電機組始終保持在高效運行狀態(tài)。
Realize intelligent operation and control of biomass gas power generation units, which can adjust operating parameters in real time according to different working conditions, so that the power generation units can always maintain efficient operation.
引入先進的傳感器技術,對生物質(zhì)氣的成分、流量、壓力,以及發(fā)電機組的溫度、轉(zhuǎn)速、功率等關鍵參數(shù)進行實時監(jiān)測。通過數(shù)據(jù)采集系統(tǒng)將這些參數(shù)傳輸至控制系統(tǒng),利用人工智能算法和模型對數(shù)據(jù)進行分析和處理,自動調(diào)整生物質(zhì)氣的供給量、發(fā)動機的點火提前角、進氣量等運行參數(shù),實現(xiàn)發(fā)電機組的自適應控制。例如,當生物質(zhì)氣的成分發(fā)生變化時,控制系統(tǒng)能夠迅速調(diào)整燃燒參數(shù),保證燃燒的穩(wěn)定性和高效性;當負載發(fā)生波動時,及時調(diào)整發(fā)電功率,避免因功率匹配不當導致的能源浪費。
Introduce advanced sensor technology to monitor the composition, flow rate, pressure of biomass gas, as well as key parameters such as temperature, speed, and power of the generator set in real-time. These parameters are transmitted to the control system through a data acquisition system, and artificial intelligence algorithms and models are used to analyze and process the data, automatically adjusting operating parameters such as biomass gas supply, engine ignition advance angle, and intake volume, to achieve adaptive control of the generator set. For example, when the composition of biomass gas changes, the control system can quickly adjust the combustion parameters to ensure the stability and efficiency of combustion; When the load fluctuates, adjust the power generation in a timely manner to avoid energy waste caused by improper power matching.
此外,建立發(fā)電機組的故障診斷和預測系統(tǒng),通過對運行數(shù)據(jù)的長期分析和學習,提前發(fā)現(xiàn)潛在的故障隱患,并及時采取措施進行修復或預防,減少停機時間,提高發(fā)電機組的運行效率和能源轉(zhuǎn)化率。
In addition, establishing a fault diagnosis and prediction system for generator sets, through long-term analysis and learning of operating data, potential fault hazards can be identified in advance, and timely measures can be taken for repair or prevention, reducing downtime and improving the operating efficiency and energy conversion rate of generator sets.
本文由生物質(zhì)氣發(fā)電機組友情奉獻.更多有關的知識請點擊:http://inyanfang.cn我們將會對您提出的疑問進行詳細的解答,歡迎您登錄網(wǎng)站留言.
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